Components of the 'ghost gun' allegedly used by Luigi Mangione were 3D printed

3D printing has made musical instruments more accessible

Violins fabricated from durable plastic, rather than being built from wood, can cost hundreds of dollars less, allowing children to try them out without financial pressure. They can be made in colors that appeal to children, sizes tailored to their bodies, and with tactile guides to help visually impaired learners.

3D printers can create nearly any object that can be digitally designed

Limited only by the size of the printer and the properties of the materials used for printing, fabrications, including household items, toys, props, cases, prototypes, and models, can take anywhere from fractions of an hour to several days to make, depending on design complexity, size, color changes, and printer settings.

Chip-based 3D printers can be pocket-sized and involve no moving parts

Researchers have demonstrated a proof-of-concept version of a chip-based 3D printer that emits visible light onto light-sensitive resin to construct solid shapes. The technology may provide a portable, low-cost solution for future, small-scale fabrication needs.

Thingiverse is a massive free library of 3D-printable designs

The site—which was launched in 2008 by 3D-printer manufacturer MakerBot—hosts more than 2 million user-generated design files to build everything from prosthetic hands to replacement dishwasher parts (or the "Golden Snitch" from "Harry Potter). The community behind it rapidly designed and shared files for face shields and ventilator components amid the COVID-19 pandemic.

View a timeline of 3D printing technology through 2019

The first working 3D printing device was invented in 1983 and utilized stereolithography, a process in which a laser triggers a chemical reaction that hardens liquid resin. Powder-based laser sintering technology was patented in 1987, with metal-based powders first being used for 3D printing in 1997.

Massive 3D printers have been used to build homes by stacking layers of 'concrete toothpaste,' a fire-resistant material that effectively insulates against outside noise.

Additive manufacturing consists of seven different process categories

Although 3D printing has become synonymous with the term, objects can be fabricated without filaments of hot plastic or light-sensitive powders. For example, during sheet lamination, ultrasonic waves—high-frequency vibrations—can join metal sheets by creating molecular bonds through friction.

Watch the engineering challenges overcome in turning a 3D printer into a tattoo machine

The DIY project required reprogramming the printer to operate on a curved, 2D surface rather than making flat layers in 3D, editing replacement firmware to bypass temperature safety checks, and developing a rapid system to stop the tattoo in case of an emergency. The final product printed "LEG" on a volunteer's leg.

Explore a library of data files for 3D printing

Data files are organized by category, including gadgets, learning, and fashion, with most available in .stl format, which is native to computer-aided design software, and presliced. Some files are also available in .3mf, an open-source file format developed as a universal standard for high-fidelity 3D printing.

Software subscriptions, licenses, and climate control systems add to 3D printing costs

Although the sharing of designs and reduced manual labor suggested the fabrication of prosthetics would be facilitated by 3D printing, particularly in developing regions, software and hardware requirements have posed hurdles to achieving this goal. While some insurance companies have refused to cover 3D-printed limbs, they are covered by Medicare.

As of 2025, the Factory of the Future 1.0 is the world's largest 3D printer

Housed at the University of Maine, the machine incorporates AI and can utilize bio-based materials to construct homes exceeding 3,000 square feet in size. Homes made from these materials are fully recyclable, as their components can be deconstructed, ground up, and reused as raw materials for printing.

The most common type of 3D printer fabricates objects using plastic

At the consumer level, the most common printing method is fused deposition modeling, which builds objects by melting an extruding thermoplastic filament that is deposited in layers. For industrial applications, selective laser sintering, which uses a laser to fuse particles of polymer powder (e.g., nylon), is preferred.

The benefits of 3D printing batteries, from safety to sustainability

Rather than using the liquid electrolyte commonly found in lithium-ion batteries, 3D-printed batteries would use a solid layer, which can be custom-built into different shapes, deliver higher energy density by building thinner layers, and be fabricated with fewer raw materials compared to injection molding.

The first 3D printing patent was filed in 1967

Wyn Swainson, an English literature graduate student, filed a patent in Denmark for a system that scans an object and uses the scanning data to rebuild it using lasers that harden light-sensitive plastic. However, he never developed a working prototype. The idea originated from wanting to produce recreations of sculptures.

Multi-material 3D printing produces filament waste if only one nozzle is used

When swapping between colors or materials in a fused deposition modeling system, a considerable amount of filament is purged from the nozzle before introducing a new filament. Filament extruders can create new filament from purged elements, but the device combines colors and produces filaments of inconsistent diameter.

Mosquito necroprinting uses an insect's mouthpart as the printer nozzle

Mosquitoes are abundant, and their nozzles are 32-100 times cheaper to harvest than to create from scratch out of metal or glass. By coating the organic nozzle to increase its strength, researchers are employing necroprinting to create tiny structures at better resolutions than commercial alternatives.

How 3D printing inside cells paves the way for microscopic machines

In 2026, scientists in Slovenia developed a method to 3D print a small elephant, several microscopic geometric objects, and barcodes for cell labeling within living human cells, which continued to grow and divide thereafter. The experiment opens the door to fabricating devices within cells to study and manipulate cellular functions.

Prosthetics and orthotics have been 3D printed to improve the lives of animals

Shells for hermit crabs, wheelchairs for guinea pigs and dogs, and horseshoes for improved running performance have been created using 3D printers. Other artificial body parts made using this technology include a jaw for a loggerhead turtle, a beak for a toucan, and a tail for an American alligator.

Watch a time-lapse of 3D printing a Groot figurine

The total printing time on the Prusa i3 MK2 printer was 12 hours and 32 minutes, with the head alone taking nearly 5 hours to print from layering plastic filament.

Watch a time-lapse of 3D printing two pairs of eyeglasses by layering plastic filament.

Objects can be 3D printed with light by projecting 2D computerized tomography (CT) scans onto rotating cylinders of resin, which solidify upon exposure.

View a gallery of 3D printed clothing

Many 3D printed garments represent wearable art where technology meets couture. Despite their appearances on runways since Iris van Herpen's pioneering top at Amsterdam Fashion Week in 2010, mainstream adoption has been limited due to high costs and reduced comfort when compared to fabric-based apparel.

NASA funded research into creating pizza with a 3D printer

The agency awarded a contract for the development of devices that can create edible structures from long-lasting dry powders when mixed with liquids or pastes. By delaying this integration until the time of consumption, food could last longer than the current six-month expiration of freeze-dried meals for Mars expeditions.

In 2015, the FDA approved the first 3D-printed prescription tablet

Spritam, an epilepsy medication, had been too large and difficult to swallow, particularly due to its inability to dissolve easily. The new pill was designed with porous layers to enhance its dissolvability, paving the way for future 3D printing of drugs.

The 3D-printed rocket maker competing with SpaceX

Producing rockets cheaply and at scale may require atypical manufacturing processes like those developed by Relativity Space, a 3D-printer of rockets. Relativity hopes to not just compete with, but beat, SpaceX in the race to get the first...

Medical imaging allows 3D printers to create patient-matched devices

With imaging data on a person's anatomy, external prostheses and implants, such as cranial plates or hip joints, can be custom-printed to better match a patient's body. Fabrication of porous structures can promote bone growth, leading to longer-lasting implants.

The Cybertruck's custom alloy exoskeleton withstood gunfire

Although the Cybertruck was not designed to be bulletproof, ballistics tests with Glock, MP5, shotgun, and Tommy gun rounds showed the vehicle sustained only minor damage, such as impact craters and cracks in the glass, without fully penetrating the structure.

Watch Apple Watch cases be 3D printed from titanium powder

Apple Watch Ultra 3 cases are 3D printed entirely from recycled, aerospace-grade titanium powder using lasers to fuse particles. Over 400 metric tons of raw titanium were saved in 2025, with two watches fabricated from the same amount of raw material that would have previously been used to make one.

Most custom earmolds for in-ear hearing aids are made using 3D printing

The technology has also been utilized for behind-the-ear and receiver-in-canal hearing aids, allowing for the creation of structures tailored to the patient's anatomy for enhanced effectiveness. 3D printing has also been used to print retinal eye cells and custom eyeglass frames.

Individuals have been convicted of ordering assassinations from the dark web

Researchers have uncovered online storefronts allegedly run by members of various mafia or hitmen that offer to harm or murder individuals in exchange for monetary payment. However, no known murder has been attributed to any of them, and cybercrime task forces believe them to be scams (warning—sensitive content).

Microgravity environments improve the success of 3D bioprinting

Gravity can cause gaps, such as those in the chambers of a 3D-printed heart, to collapse before stem cells, hydrogels, and biochemicals bind together during the bioprinting process. Rather than Earth's surface, some bioprinting is done on the International Space Station, where defective organs are also printed to test treatment methods.

The video game Mario Bros. was a spin-off of the wildly popular Donkey Kong, another Nintendo title that featured a carpenter named Mario.

See renderings of Frank Lloyd Wright’s unmade buildings

Only about half of Frank Lloyd Wright’s over 1,000 designs were actually built. In 2018, the Frank Lloyd Wright Foundation commissioned Spanish architect and 3D designer David Romero to make digital models to see what Wright’s unrealized structures would look like.

The first tattoo gun was based on an electric pen invented by Thomas Edison.

How the inventor of Mario designs games

Shigeru Miyamoto has created some of the most iconic video games in history, from Super Mario Bros. and Donkey Kong to The Legend of Zelda. The game producer boils down his creative philosophy to three basic principles: story, simplicity, and...

The strange, unsolved story of Filippo Bernardini and the stolen book manuscripts

Over the last five years, a mysterious figure has been stealing manuscripts, often unpublished, from individuals and organizations in the publishing industry across three continents. The scammer, later identified as Filippo Bernardini, was an...

Explore the chemical compounds found in fireworks

Besides the various salts and metals used to produce fireworks colors, shells are also filled with gunpowder and oxidizers to help fuel and accelerate reactions. Chlorates help strengthen colors, while dextrin, a starch, helps hold mixtures together.

Most of the 'Super Mario Bros.' sequel was borrowed from a preexisting Nintendo game

Nintendo was eager to create a sequel following the success of "Super Mario Bros.," but the original "Super Mario Bros. 2," released in Japan, proved too difficult. Crunched for time, the company used the bones of a preexisting game, "Doki Doki Panic," and inserted elements from Mario's world for the US release of "Super Mario Bros. 2," making for a follow-up that was drastically different from its predecessor.

Visualization of printing synthetic DNA

Ever wonder how synthetic DNA is made? Discover how GenScript uses innovative technology to synthesize precise, high-quality DNA at a larger scale than ever before.

Security technician hacks a voting machine to reveal its vulnerabilities

A technician bought an old, likely-decommissioned voting machine from 2013 and took it apart to see how a would-be hacker might be able to exploit its vulnerabilities. Get a sense of the needs for secure, up-to-date voting machines with this...

Watch the iterative process of successfully printing a slice of vegan cheesecake

3D printing food requires integrating ingredients with a variety of properties, which may not all resist the physical stress of stacking. This means successful 3D printing of food may require rethinking how ingredients are layered and modifying ratios of each, potentially sacrificing taste for structural integrity.

Watch a man who counterfeited over $1M explain how to counterfeit money—including information about the materials and processes required to make fake money and how to spot a fake banknote.

Illinois man finds 46-year-old Christmas present addressed to him while remodeling his parents' home

In 2025, a 53-year-old man found a gift addressed to him from around 1978 when he was about 6 years old. He located the gift, a box of Matchbox model airplanes, behind a wall, and opened it in front of his parents.

Stereolithography uses light to fabricate objects in layers via chemical reactions

Specific locations in a tank of light-sensitive liquid resin are exposed to projected light, causing them to cure onto a build platform. The resulting cross-section of hardened plastic is moved slightly away from the light source, exposing it to resin once more, and the process repeats to produce successive layers.

During a 2013 speed run of 'Super Mario 64,' the protagonist was inexplicably warped up to a new location—a glitch that would later be attributed to a cosmic ray flipping a bit within a byte responsible for tracking Mario's height.

Photographer William Mumler claimed to photograph ghosts

Spirit photographer William Mumler rose to prominence during the spiritualist movement in the United States. His photographs engrossed and bewildered both believers and nonbelievers. Though Mumler was tried for fraud, his methods were never discovered.

The evolution of the baseball bat

Torpedo bats may be the latest, most powerful kind of baseball bat, but the instrument's history is long. This Smithsonian resource traces the bat's evolution from handmade objects forged by the players to mass-produced marvels of physics designed by companies like Louisville Slugger. Along the way, you'll see some interesting takes on the form, including bats referred to as "mushrooms" and "bananas."

Cyanoacrylate, or superglue, was discovered by accident during World War II when researchers tried to create a clear plastic for precision gunsights.

The agricultural origins of paintball guns

The paintball field industry—where players compete in pseudo-battle using the (minimally) harmless guns—is worth over $1 billion annually, and it continues to grow. This fun piece breaks down the relatively recent history of the industry by...

This is a link to a project that Cincinnati Inc. did on 3d printing a full size, functional Shelby Cobra.

Shelby Cobra ORNL and CI 3D printed a Shelby Cobra vehicle on the BAAM and showcased it at the North America International Auto Show in 2015. Learn more about what we can do for you! Schedule a Consultation