Many plastic products are molded from melted pellets called nurdles, which are made from ethylene and propylene extracted from crude oil.

How plastic manufacturing could be sustainable again

From polymers to nurdles, learn how plastic is created and what we can do to slow the lasting repercussions this material will have on both our planet and our lives.

The history of natural and synthetic plastics

From cheap toys to woolly jumpers, plastic can be found in more products than many people realize. From a chemist's perspective all these things are made of the same class of materials: Polymers. And the distinction between which ones we happen to call "plastics" and which ones we don't is fairly arbitrary.

How disruptions in oil markets can drive up the price of everyday goods

Most types of plastic are made from polymers derived from chemicals produced by the processing and refining of crude oil and natural gas. Spikes in the cost of either fossil fuel raise the cost of wrappings, tubs, and other plastic containers for products.

View a sample of objects surprisingly derived from crude oil, including chewing gum and lipstick

Crude oil processing produces a variety of fuels and the building blocks for plastics, but it also distills out the hydrocarbons used to make aspirin, Teflon, vinyl, crayons, candles, Tupperware, roofing shingles, asphalt pavement, hair dye, anesthetics, food-grade lubricants, polyester, synthetic rubber, and resins for items like dentures.

Mermaid tears are a long-lasting and hazardous form of ocean microplastic pollution, whose chemical composition enables them to contain higher concentrations of certain toxins than the surrounding environment.

Learn about the seven types of plastic, including their recyclability, toxicity, health risks, and common uses.

Plastic's history began with an inventor seeking a $10,000 prize offer

In 1869, the first synthetic polymer—celluloid—was created as a substitute for ivory in billiard balls. It became the historical catalyst for the eventual manufacturing of plastics everywhere as an alternative to the depletion of other natural resources, including tortoiseshell and horns.

How nylon was created

Nylon, one of the most ubiquitous materials in the world, was invented in 1935. Chemist Wallace Carothers was hired by American conglomerate DuPont to perform research. After seven years of work he produced nylon, the first wholly synthetic fabric. Carothers’ life ended tragically, but his contributions revolutionized everything from military equipment to women’s fashion.

Most plastics are not biodegradable because breaking their chemical bonds requires temperatures lethal to most microbes, and these organisms have not been exposed to plastic long enough to evolve the necessary enzymes.

Despite being derived from crude oil, which itself comes from organic material, synthetic plastic isn't biodegradable because it hasn't existed long enough for microbes to have developed mechanisms to break it down.

View the estimated decomposition times for various everyday plastic products, which often fragment into smaller microplastics as molecular bonds are weakened by sunlight.

Shrink-wrap is created through a treatment of plastic with high-speed electrons

Atoms in polyethylene are bonded in long strings called polymer chains, which can be destabilized by removing hydrogen atoms via collisions with electrons. These gaps serve as bonding sites for neighboring chains to bond and undergo cross-linking, strengthening the plastic while making it more malleable.

The most common type of 3D printer fabricates objects using plastic

At the consumer level, the most common printing method is fused deposition modeling, which builds objects by melting an extruding thermoplastic filament that is deposited in layers. For industrial applications, selective laser sintering, which uses a laser to fuse particles of polymer powder (e.g., nylon), is preferred.

How artificial photosynthesis can help make plastics and fuels using sunlight

These systems link a molecular light absorber to a catalyst that can synthesize fuels—such as ethanol—and ethylene, a precursor to plastics, in a carbon-neutral manner. Because these byproducts have greater energy concentrations than the carbohydrates produced by photosynthetic organisms, research is ongoing to engineer the necessary catalysts.

How chemical recycling could create 'infinite' plastic

The way we normally recycle plastics is a downward spiral of waste and degraded materials, but there is another option—turning plastic back into the oil it was made from.

Here's how the seven types of plastics fare in the recycling process

To help you make better-informed decisions about the products that you buy, here's a simple explanation of the seven different types of plastic, how they differ, and their impact on the environment.

How billiard balls catalyzed the 'Plastics Century'

For centuries, billiard balls were made of ivory from elephant tusks. But when excessive hunting caused elephant populations to decline, they began to look for alternatives: celluloid, which would become known as the first plastic.

A step-by-step guide to the plastic recycling process

Everything you wanted to know about how plastic is recycled, the companies that collect and recycle plastic, where you can recycle, and much more.

View the 45 gallons of refined products created from each 42-gallon barrel of crude oil

More than 85% is refined into fuels, such as gasoline and diesel, while about 10% is converted into raw materials for plastics, synthetic rubbers, and other essential products, such as lubricants. Because the majority of these products are less dense than the starting crude oil and additional inputs are introduced during the refining process, there is a processing gain of three gallons.

Japanese scientists have developed an eco-friendly plastic that naturally dissolves in hours, leaving behind molecules containing phosphorus and nitrogen, which fertilize soil.

See how artificial Christmas trees are made

Modern artificial Christmas trees are built from bent steel frames and PVC plastic. The plastic is cut into strips and shredded to mimic the needles of an evergreen tree. See the factory process of these mass-produced holiday mainstays.

Microplastics are entering human food chains through carrots, wheat, and other foodstuffs grown in farmlands fertilized by sewage sludge.

To use the various chemicals in crude oil, they must often be cracked—broken down into smaller molecules—to make their processing easier in everyday machines.

Synthetic textiles and tires account for more than 60% of ocean microplastic pollution, which enters the seas via runoff and wastewater discharge.

How Big Oil misled the public into believing plastic would be recycled

An NPR and PBS Frontline investigation reveals how the oil and gas industry used the promise of recycling to sell more plastic, even when they knew it would never work on a large scale.

Henry Ford built a plastic car from soybeans in 1941

To pursue his goal of marrying industry with agriculture, among other reasons, the automobile giant oversaw the design and creation of a vehicle with 12 panels made from plastic. At 2,000 pounds, the car was much lighter than all-steel ones, but production stopped during World War II.

Despite the misconception that it comes from dinosaurs, crude oil forms when microorganisms, such as algae and plankton, are subjected to high pressure and high temperature while buried under layers of sediment.

Research shows that over 1,000 metric tons of microplastics fall on national parks every year—equivalent to 120 million bottles of water.

The prevalence of microplastics came from plastic’s affordability and versatility

Microplastics' durability and overuse have led to massive pollution that overwhelms the planet's ecosystems. Avian, terrestrial, and marine life have been observed to contain microplastics in their bodies, but reverting to paper, cotton, and other materials in manufacturing also brings environmental challenges.

See where the 100 million barrels of crude oil the world consumes daily end up.

Microplastics have been found everywhere there is liquid or vapor water, from the oceans and tropical waters to polar ice and the air we breathe, posing growing risks to wildlife and ecosystems.

Tennis balls get their bounce from pressurized nitrogen inside vulcanized rubber, made from heating natural rubber with sulfur to create molecular links that harden the material.

Fiberglass and epoxy resin on blades complicate the recycling of wind turbines

Between 85 and 95% of a turbine's materials—except for the blades—can be recycled. Blades have been left in landfills when not repurposed into playgrounds and sheds, but new processes may allow them to be made into pellets for injection plastics and concrete.

The plastics industry spent decades promoting recycling while privately doubting it would ever work

This FRONTLINE investigation reveals that plastic makers publicly championed recycling for years despite internal doubts about its viability, and that no more than 10% of the plastic ever produced has been recycled.

How existing technology could prevent nearly 80% of plastic pollution

More than 28 million tons of plastic enters the environment each year, where it harms animals and damages habitats. A study co-authored by researchers at The Pew Charitable Trusts found that this flow can be reduced by nearly 80% in the next 20 years using existing waste management and recycling technology.

The separation of crude oil into petroleum products begins by boiling it in a distillation tower, where constituent hydrocarbons are separated into layers based on the temperatures at which they boil.

Nanoplastics can bypass the blood-brain barrier and may harm the nervous system

Nanoplastics are formed from the breakdown of microplastics and can breach cells. Their large surface area relative to size allows them to carry higher concentrations of forever chemicals than the surrounding environment into sensitive organs.

Where the US's plastic recycling is discarded

The US ships over a million tons of plastic waste overseas each year. A short video explainer from USA Today shows a breakdown of what really happens to America's recyclables.

During wash cycles, synthetic fabrics shed millions of plastic microfibers, making them a significant source of global microfiber pollution.

Additive manufacturing consists of seven different process categories

Although 3D printing has become synonymous with the term, objects can be fabricated without filaments of hot plastic or light-sensitive powders. For example, during sheet lamination, ultrasonic waves—high-frequency vibrations—can join metal sheets by creating molecular bonds through friction.

The amount of plastic chemicals in 300 everyday Bay Area foods

Food production is more complicated than it appears, and manufacturing, packaging, and shipping processes can add significant substances to your food. This massive project compiled data on 300 samples of foods delivered to the San Francisco area, testing for the presence of 18 different kind of plastic. Learn how to read the data here with its helpful guides and then explore the table yourself.

Multi-material 3D printing produces filament waste if only one nozzle is used

When swapping between colors or materials in a fused deposition modeling system, a considerable amount of filament is purged from the nozzle before introducing a new filament. Filament extruders can create new filament from purged elements, but the device combines colors and produces filaments of inconsistent diameter.

Watch how dog kibble is manufactured by blending meats, grains, cereal crops, and corn kernels.

From soil to beer, microplastic pollution is all around us

Marine plastic pollution has been studied for decades, but the extent and effects of plastic pollution elsewhere is only just beginning to be explored.

An overview of crude oil, including its constituent hydrocarbons and refinement outputs

The mixture is primarily composed of molecules of carbon and hydrogen atoms bonded into a variety of shapes and lengths, giving each different chemical properties, such as boiling points. Refining can remove elemental impurities—such as sulfur—after hydrocarbons are separated, ensuring the resulting products can be used effectively in other machines, such as car engines.

A UN-led treaty may establish rules to phase out plastic globally

With support from more than 175 nations, a treaty led by the United Nations is being negotiated to establish enforceable global rules for plastic production and pollution by 2025. Negotiations come as the total amount of plastic in the ocean has increased by 50% from 2017 to 2022.

What percentage of the world’s plastic waste actually gets recycled?

Despite growing awareness of the world’s plastic waste challenges, the numbers showing how much of the world’s plastic waste actually gets recycled are abysmal. Only 9% of the world’s plastic waste is properly recycled, and a significant portion remains landfilled, mismanaged, or incinerated. Read this article for further analysis of why this is and what can be done in the future to better manage plastic waste.

The global plastic crisis in images

For decades we have relied on plastics to keep us safe, insulate our homes, and make sure our food stays fresh. But when does plastic's life come to an end?

Nitinol is an example of a shape memory alloy, which can be trained to 'remember' a specific shape and, if deformed, revert to it upon being heated.

As of 2023, more than 130 nations have enacted bans or restrictions on plastic items, starting with Bangladesh's ban on plastic bags in 2002.