Glass can be endlessly recycled without losing quality

Where does your glass come from?

Glass is created from silica sand, soda ash, and limestone. The more transparent you want your glass to be, the higher the purity you need from your silica—a rarity. Colorless, low-iron glass featured in skyscraper windows and Apple's cube-shaped showrooms has increased demand for such pure silica.

At Disney World, glass bottles and jars are pulverized into the smooth gravel and sand used in greenhouses that grow the flowers for the parks and resorts.

Fiberglass and epoxy resin on blades complicate the recycling of wind turbines

Between 85 and 95% of a turbine's materials—except for the blades—can be recycled. Blades have been left in landfills when not repurposed into playgrounds and sheds, but new processes may allow them to be made into pellets for injection plastics and concrete.

How chemical recycling could create 'infinite' plastic

The way we normally recycle plastics is a downward spiral of waste and degraded materials, but there is another option—turning plastic back into the oil it was made from.

Watch how metals are extracted from rechargeable devices during recycling

Recyclable batteries found in cars, phones, power tools, and other electronics contain lithium, cobalt, nickel, and other precious metals, whose reuse generates 70% fewer emissions than during their initial mining. Upon shredding these devices, a filter press squeezes the pieces through a proprietary fluid, which separates them for future reuse.

Silicon must be 99.9999999% pure to be used in creating microchips

After the mined quartz is processed in an electric-arc furnace to remove oxygen from the silica, it undergoes the Siemens process, where it is bathed in hydrochloric acid. The liquid produced in the reaction undergoes multiple distillations to produce ultra-pure silicon in the end.

Solar panel manufacturing begins with silicon extracted from sand

The silicon is purified and shaped into wafers less than 0.2 millimeters thick, coated and connected through a criss-cross pattern of narrow and wider metal, followed by multiple rounds of lamination before bonding to a weatherproof panel.

When did people start making and using glass?

This article details the search for the ancient origins of glass, a now-common item through which archaeologists can spot histories of trade and innovation. Bronze Age glass was made from crushed quartz instead of sand, and artisans could color glass with materials such as cobalt. These trace metallic add-ons have given scientists a vital clue into the origins of glass, which is currently debated as either Egypt or the Near East.

As of 2022, only about 5% of lithium-ion batteries are recycled globally

Traditional recycling methods have been inadequate for lithium batteries, prompting manufacturers to explore more sustainable battery designs, alongside robotic disassembly and ultrasonic techniques to improve recycling rates. Studies have shown that mining for new lithium requires significantly more water and energy than recycling and results in declining vegetation near mines.

Microchip fabricators create light by heating tin droplets to over 220,000 Kelvin

Every second, lasers strike 50,000 droplets moving at 250 kilometers (155 miles) per hour, vaporizing the tin in supernova-like miniature explosions that produce ultraviolet light. Knowing this light will spread via diffraction as it passes through a filter during manufacturing, designers reverse-engineer the filter design based on the required final microchip pattern.

In 2009, accidentally drilling into magma provided time capsules of volcanic glass

While drilling for geothermal energy in Iceland's Krafla Geothermal Field, magma encountered at a depth of 2,100 meters quickly formed glass upon making contact with drilling fluid. By trapping dissolved gases, volatile chemicals, and the physical characteristics of magma before cooling, the glass acts as a time capsule of ancient volcanic activity and magmatic conditions.

Methods for disposing of nuclear waste include melting it into a liquid to create glass, dumping it into graphite blocks, storing it in lead-lined rooms, and submerging it in deep pools of water.

What percentage of the world’s plastic waste actually gets recycled?

Despite growing awareness of the world’s plastic waste challenges, the numbers showing how much of the world’s plastic waste actually gets recycled are abysmal. Only 9% of the world’s plastic waste is properly recycled, and a significant portion remains landfilled, mismanaged, or incinerated. Read this article for further analysis of why this is and what can be done in the future to better manage plastic waste.

What happens if you throw trash into lava?

Each year, the world generates more than 2 billion tons of waste. Some have wondered: Could we dispose of it in lava? This video explores the science behind that idea, from lava lake temperatures to steam explosions and toxic emissions, and why the risks outweigh the benefits.

Within fabrication plants, it takes about three months to manufacture hundreds of microchips from a single wafer of pure silicon using light and significant quantities of electricity, water, and hazardous chemicals.

Sand 'batteries' can store excess electricity from the power grid as thermal energy

Energy collected from solar or wind power is used to heat insulated silos full of sand to temperatures as high as 450 degrees Celsius (842 degrees Fahrenheit), which can be retained for long periods. These thermal energy storage systems can be designed to boil water and generate electricity when needed.

A step-by-step guide to the plastic recycling process

Everything you wanted to know about how plastic is recycled, the companies that collect and recycle plastic, where you can recycle, and much more.

Multi-material 3D printing produces filament waste if only one nozzle is used

When swapping between colors or materials in a fused deposition modeling system, a considerable amount of filament is purged from the nozzle before introducing a new filament. Filament extruders can create new filament from purged elements, but the device combines colors and produces filaments of inconsistent diameter.

Nearly all of China's construction sand is artificial

Roughly 50 billion tons of sand are used in construction every year, mostly extracted from oceans, beaches, and rivers. To avoid depleting natural sand deposits, China crushes rocks and used materials to create an artificial sand, which it uses in 80% of its construction projects.

The new phenomenon of 15-minute lab-grown diamonds

In 2024, scientists developed a groundbreaking method to create diamonds at normal room temperature and pressure. This efficient and simple process contrasts with the traditional high-pressure, high-temperature method. While limitations still exist, such as minuscule sizes, this discovery moves us toward an exciting new era in diamond synthesis. Check out the article for further information about how diamonds are made.

How plastic manufacturing could be sustainable again

From polymers to nurdles, learn how plastic is created and what we can do to slow the lasting repercussions this material will have on both our planet and our lives.

The plastics industry spent decades promoting recycling while privately doubting it would ever work

This FRONTLINE investigation reveals that plastic makers publicly championed recycling for years despite internal doubts about its viability, and that no more than 10% of the plastic ever produced has been recycled.

Cleaning a glass bridge 4,000 feet in the air

Dangling 4,000 feet above the Grand Canyon, these cleaners risk it all to scrub a glass bridge. With a custom-built trolley and nerves of steel, they tackle one of the scariest jobs in America.

View the estimated decomposition times for various everyday plastic products, which often fragment into smaller microplastics as molecular bonds are weakened by sunlight.

Explore options for recycling batteries

Improper battery disposal can lead to fires and the leaching of harmful chemicals and toxic materials into local soil and water systems. Although many batteries contain metals that can be recycled with less energy than it takes to produce them, variability in regulations across municipalities and states can complicate efforts. (Some readers may experience a paywall.)

How disgorgement works while making sparkling wine

After riddling, winemakers still need to dispose of collected sediment in wines. While this was once done by hand, the modern method of freezing the bottle's neck and removing the now-solid sediment is ubiquitous. In this short video, an enologist (wine expert) from California’s Halter Ranch vineyards explains each step of the mechanical disgorgement process, complete with footage from their production line.

Lasers have been used to create natural adhesives for paper

German researchers at four Fraunhofer institutes have developed a method to seal paper packaging using a carbon monoxide laser. Without the need for glue or plastic adhesives, the Papure project is expected to improve the recyclability of paper. (Some readers may experience a paywall.)

How existing technology could prevent nearly 80% of plastic pollution

More than 28 million tons of plastic enters the environment each year, where it harms animals and damages habitats. A study co-authored by researchers at The Pew Charitable Trusts found that this flow can be reduced by nearly 80% in the next 20 years using existing waste management and recycling technology.

What happens to golf balls after they're used?

With over 1 billion golf balls produced annually, an estimated 300 million to 1.5 billion are lost worldwide. On average, thousands of balls are left behind on each course, often ending up in ponds, forests, and beaches. While many golf courses recover and reuse some of these balls, studies suggest countless remain unretrieved.

Here's how the seven types of plastics fare in the recycling process

To help you make better-informed decisions about the products that you buy, here's a simple explanation of the seven different types of plastic, how they differ, and their impact on the environment.

Watch a time-lapse of 3D printing two pairs of eyeglasses by layering plastic filament.

Could we throw trash inside volcanoes?

Americans toss out about 239 million tons of garbage each year. Some have wondered whether we could toss some (or all) of it into volcanoes, where it could be destroyed. There are about 1,500 active volcanoes on Earth, and many are pretty remote, making logistics complex. This video investigates whether the idea checks out.

During wash cycles, synthetic fabrics shed millions of plastic microfibers, making them a significant source of global microfiber pollution.

Britain’s bottle innovation saved Champagne

Champagne wouldn’t be where it is today without a surprising partner: 17th-century British glassmakers. An energy crisis caused by deforestation—not enough trees to burn—led to the search for an alternative fuel source. Enter coal. The plentiful resource burned much hotter than wood, creating stronger glass that could stand up to the pressure of the carbon monoxide produced by the wine’s second fermentation and solving one of the fledgling industry’s most vexing problems.

The first glasshouse was constructed in 1931

The Maison de Verre in Paris was built to house a doctor's office on the ground level and an apartment upstairs. Unlike the typical model that would follow, this glass house exposed very little of the home's interior.

Many plastic products are molded from melted pellets called nurdles, which are made from ethylene and propylene extracted from crude oil.

Graphite is a powerful conductor and heat-resistant material

Graphite can withstand temperatures of more than 3,000 degrees Celsius, allowing it to contain molten metal in steel production. Rosalind Franklin identified which carbon compounds become graphite and laid the groundwork for their use in industrial applications.

Geothermal power can reduce the dangerous mining of rare earth elements

Geothermal brines—mineral-rich underground fluids extracted for use in geothermal plants—contain small concentrations of REEs that can be recovered after energy generation. Although researchers suggest that this retrieval requires complex extraction methods at a significant scale to account for high flow rates, the chemical processes also occur in traditional REE processing.

Where the US's plastic recycling is discarded

The US ships over a million tons of plastic waste overseas each year. A short video explainer from USA Today shows a breakdown of what really happens to America's recyclables.

Additive manufacturing consists of seven different process categories

Although 3D printing has become synonymous with the term, objects can be fabricated without filaments of hot plastic or light-sensitive powders. For example, during sheet lamination, ultrasonic waves—high-frequency vibrations—can join metal sheets by creating molecular bonds through friction.

Metals can be welded together in space without needing heat

On Earth, oxygen naturally reacts with metals to form an oxide layer on their surface, which prevents two different pieces from fusing when they come into contact. If the layer is worn away without oxygen to replenish it, metals can instead stick together upon impact—a phenomenon known as cold welding.

Some materials can absorb low-energy light and emit high-energy radiation

Through anti-Stokes cooling, incoming energy is combined with vibrations in a material's crystal lattice to produce a net reduction in its temperature. Using this effect, lasers can be directed at microchip hot spots to help keep data centers cool.

Geothermal power can be used beyond heating and energy production

Depending on the depth of the natural vents or artificial wells drilled, the surrounding fluid temperature will vary greatly—from 10 to 371 degrees Celsius (50 to 700 degrees Fahrenheit)—allowing for various applications, including the drying of cement, concrete, and lumber, as well as the processing of pulp and paper.

The industrial methods for recovering helium, including filters and cryogenic separation

Membranes with microscopic pores of varying sizes can be used to selectively filter out components of natural gas, including helium, which can then be concentrated. Because helium requires the lowest temperature of all elements to condense into a liquid, extracted natural gas can also be cooled until only helium remains as a gas.

Stereolithography uses light to fabricate objects in layers via chemical reactions

Specific locations in a tank of light-sensitive liquid resin are exposed to projected light, causing them to cure onto a build platform. The resulting cross-section of hardened plastic is moved slightly away from the light source, exposing it to resin once more, and the process repeats to produce successive layers.

Some synthetic diamonds are purposely made with defects for new technologies

Grown in plasma-filled chambers or reactors where pressures reach 800,000 pounds per square inch, diamonds can develop properties like electrical conductivity and magnetic field sensitivity through exposure to elemental impurities or removal of some of their carbon atoms.

View the 45 gallons of refined products created from each 42-gallon barrel of crude oil

More than 85% is refined into fuels, such as gasoline and diesel, while about 10% is converted into raw materials for plastics, synthetic rubbers, and other essential products, such as lubricants. Because the majority of these products are less dense than the starting crude oil and additional inputs are introduced during the refining process, there is a processing gain of three gallons.

Watch a tour of an integrated circuit fabrication plant

Explore the protocols in place to ensure clean rooms have no dust to jeopardize the integrity of silicon wafers as they are transformed into working microchips. Layering, photolithography, etching, and chemical vapor deposition are shown alongside digital visualizations.

Growing EV adoption requires battery management infrastructure

Despite rechargeable batteries' limited life cycle, companies like Spiers New Technologies have developed methods to repair, refurbish, repurpose and recycle these components to minimize environmental waste, lower demand for new critical minerals, and increase electric vehicle lifetimes.

Watch a tour of a battery manufacturing gigafactory

Inside Contemporary Amperex Technology Limited's facility, China's largest EV battery manufacturer uses slurry mixing, "jelly rolling," electrolyte injection, and other techniques and equipment to transform raw metals such as lithium and magnesium into approximately 2.2 million electrochemical cells daily.