Silicon must be 99.9999999% pure to be used in creating microchips

Within fabrication plants, it takes about three months to manufacture hundreds of microchips from a single wafer of pure silicon using light and significant quantities of electricity, water, and hazardous chemicals.

Solar panel manufacturing begins with silicon extracted from sand

The silicon is purified and shaped into wafers less than 0.2 millimeters thick, coated and connected through a criss-cross pattern of narrow and wider metal, followed by multiple rounds of lamination before bonding to a weatherproof panel.

Where does your glass come from?

Glass is created from silica sand, soda ash, and limestone. The more transparent you want your glass to be, the higher the purity you need from your silica—a rarity. Colorless, low-iron glass featured in skyscraper windows and Apple's cube-shaped showrooms has increased demand for such pure silica.

Microchip fabricators create light by heating tin droplets to over 220,000 Kelvin

Every second, lasers strike 50,000 droplets moving at 250 kilometers (155 miles) per hour, vaporizing the tin in supernova-like miniature explosions that produce ultraviolet light. Knowing this light will spread via diffraction as it passes through a filter during manufacturing, designers reverse-engineer the filter design based on the required final microchip pattern.

Watch a tour of an integrated circuit fabrication plant

Explore the protocols in place to ensure clean rooms have no dust to jeopardize the integrity of silicon wafers as they are transformed into working microchips. Layering, photolithography, etching, and chemical vapor deposition are shown alongside digital visualizations.

Lasers help build the layers of circuit components in microchips

During the photolithography process, light is projected through a blueprint onto a light-sensitive chemical layer on silicon wafers, etching patterns that become transistors through a series of successive reactions. These processes require significant electricity, as only about 2% of photons reach the wafer.

Glass can be endlessly recycled without losing quality

Sand from specialized mines is thoroughly cleaned and melted at more than 1,600 degrees Celsius before being poured onto liquid tin and evenly spread out to form glass sheets. Some factories are designed to reprocess 100% of glass scraps created when cutting glass with diamond-tipped blades or lasers.

Photolithography etches circuit components into a semiconductor wafer

A high-energy laser is fired at molten tin droplets, turning them into plasma that releases the ultraviolet light needed to burn the wafer's photoresist layer. A mask controls what parts of the wafer are etched for subsequent chemical processing.

Semiconductor chips are electronic devices that store and process information

They can contain billions of microscopic switches on a chip smaller than a fingernail. An article provides a quick overview of how the devices work and how they’ve provided the backbone of the computer age.

Synthetic diamonds may be used to cool microchips

The strong carbon bonds in diamonds efficiently carry vibrations, allowing them to conduct heat several times faster than copper, a metal commonly used in heat sinks. AI and high-performance computing have pushed researchers to investigate alternative materials for cooling solutions.

The first practical silicon solar cell was developed at Bell Labs

In 1953, scientists at Bell Labs attempted to develop a power source for phone systems in remote locations, as the dry battery cells lacked the necessary longevity. They experimented with solar power, but the selenium solar cells of the time were too inefficient, eventually leading to the usage of silicon.

A simple explanation of semiconductors

Semiconductor chips are electronic devices that store and process information. Today they can contain billions of microscopic switches on a chip smaller than a fingernail. The article provides a quick overview of how the devices work and how they've provided the backbone of the computer age.

Salt is harvested from briny ocean water and underground deposits

Mostly sodium chloride, this compound is produced for human use by collecting seawater in shallow pans and allowing the Sun to evaporate the water until crystals remain. Underground rock salt is mined, crushed, and purified from deposits left behind by ancient seas that have dried-up.

Watch how metals are extracted from rechargeable devices during recycling

Recyclable batteries found in cars, phones, power tools, and other electronics contain lithium, cobalt, nickel, and other precious metals, whose reuse generates 70% fewer emissions than during their initial mining. Upon shredding these devices, a filter press squeezes the pieces through a proprietary fluid, which separates them for future reuse.

A smartphone contains over a dozen rare earth elements

One of the most important elements is indium, which makes up an electrically-conductive mesh beneath the display that provides touchscreen functionality. Alloys containing REEs are used in the magnets needed for the microphone and speaker.

Nearly all of China's construction sand is artificial

Roughly 50 billion tons of sand are used in construction every year, mostly extracted from oceans, beaches, and rivers. To avoid depleting natural sand deposits, China crushes rocks and used materials to create an artificial sand, which it uses in 80% of its construction projects.

The industrial methods for recovering helium, including filters and cryogenic separation

Membranes with microscopic pores of varying sizes can be used to selectively filter out components of natural gas, including helium, which can then be concentrated. Because helium requires the lowest temperature of all elements to condense into a liquid, extracted natural gas can also be cooled until only helium remains as a gas.

Clean energy technologies are more mineral-intensive than burning fossil fuels

Solar panels use silver due to its high conductivity, hydropower plants use chromium in their steel alloys, and geothermal plants need titanium to withstand abundant heat and pressure. Lithium—used in energy storage—is expected to see over 500% increased demand from 2020 to 2025.

Nuclear power relies on chain reactions involving uranium-235, but because the isotope's concentration in natural ores is too low to sustain these reactions, enrichment is needed to produce more highly concentrated fuel.

How silica gel took over the world

Silica gel packets are those sugar packet-like bags that keep packaged foods and more dry and free of mildew. First invented in the early 20th century, they saw great commercial success starting in 1927, being deployed in traded goods across the world. This simple invention allows modern supply chains to extend across the globe by extending the preservation of shipped goods.

Coined in 1971, the man credited with naming Silicon Valley was originally writing about semiconductors

Silicon Valley gained its name from an article published in January 1971, in Electronic News. Author Don Hoefler used the term in his headline for an article he was writing about the semiconductor industry. Hoefler is credited with naming the multi-trillion dollar area that is still called Silicon Valley today.

Water vapor is used to manage heat in high-end smartphones

While smartphones have traditionally been cooled using a highly conductive plate that dissipates heat from the chip, vapor chambers offer a higher heat-removal capacity. This technology has been utilized in laptops for decades to absorb heat by cycling a fluid between liquid and gaseous phases.

Dilution fridges create the colder-than-space environments needed for quantum computers by successively lowering temperatures across layers plated with gold, which reduces heat transfer via radiation and gives them a chandelier-like appearance.

How TSMC, the world's biggest chip manufacturer, makes money

Taiwan Semiconductor Manufacturing Company has more than 500 clients across the world, but none are bigger or more consequential to its business than Apple. The iPhone maker accounts for 25% of TSMC's total revenue. TSMC controls more than 60% of the global market share in semiconductor manufacturing. Dive into the economics and outlook of this important company here.

Solid-state batteries substitute the fluid electrolyte layer with a solid

The non-flammable solid greatly reduces the risk of fire and explosion, as well as the release of toxic gases via leaks in the existing sulfide-based systems. These batteries use garnet-type solid electrolytes, which provide high ionic conductivity and chemical stability but require temperatures above 1,000 degrees Celsius (1,800 degrees Fahrenheit) for fabrication.

Weird ways critical minerals are being mined

Critical minerals like lithium, cobalt, and graphite are economically crucial non-fuel resources subject to supply chain risks. To diversify production, scientists developed odd ways to harvest them. This article breaks down the weirdest approaches, including extracting minerals from seawater using algae, phytomining plants, and asteroids.

Some synthetic diamonds are purposely made with defects for new technologies

Grown in plasma-filled chambers or reactors where pressures reach 800,000 pounds per square inch, diamonds can develop properties like electrical conductivity and magnetic field sensitivity through exposure to elemental impurities or removal of some of their carbon atoms.

Cooling silica nanoparticles lets physicists push the boundary of how large an object can still behave quantum mechanically.

Diamonds have been made from substances such as peanut butter and carbon dioxide, though they can be created from any carbon-rich material under extreme pressure and temperature.

Shenzhen, China is known as the 'Silicon Valley of Hardware'

The "Silicon Valley of Hardware" is a major manufacturing hub. This WIRED documentary from 2016 does a deep dive into how this Chinese city's practice of copycat manufacturing alongside its innovative culture has made it China's own Silicon Valley.

Watch a tour of a battery manufacturing gigafactory

Inside Contemporary Amperex Technology Limited's facility, China's largest EV battery manufacturer uses slurry mixing, "jelly rolling," electrolyte injection, and other techniques and equipment to transform raw metals such as lithium and magnesium into approximately 2.2 million electrochemical cells daily.

Since computers rely on the distribution of electrons in microchips to represent binary code, cosmic rays and ionizing radiation from radioactive elements can introduce software errors by detaching electrons from atoms.

Several birthstones play key roles across modern technologies

Diamonds are used in drills and quantum computing, while peridot and zircon help in steelmaking and carbon capture. Rubies, sapphires, and alexandrite enable several varieties of lasers found in medicine and advanced optics. Garnets are found in water filtration systems and radiation detectors. Sapphires are used as substrates in semiconductors.

Your iPhone started with a Cold War secret

Silicon Valley wasn't supposed to happen. A stretch of California orchard land somehow became the place that built the modern world: chips, PCs, the internet, the smartphone, and now AI. But the real story isn't the garage myth. It's a series of contradictions hiding in plain sight.

Scientists have collected critical minerals from ocean water using seaweed, a type of algae that leaves behind a mineral-rich powder called bio-ore after being processed into biofuels.

During manufacturing, lithium-ion and alkaline batteries are tested for short-circuiting

Lithium-ion batteries are made by manufacturing anodes, cathodes, and electrolytes via chemical processes, assembling these components into cells, and enclosing multiple interconnected cells within a protective casing. Disposable alkaline battery production involves filling steel containers with preforms—rings of powdered cathode material—paper-based separators, electrolyte solution, and an anode gel.

Some graphics processing units advertised under different product names, such as Nvidia's RTX 5070-Ti and RTX 5080, are identically manufactured microchips with different defect counts.

Geode formation begins with trapped gas bubbles in igneous or sedimentary rock

Over thousands or millions of years, water seeps into the cavity created by the bubble and deposits minerals, which slowly build and crystallize into quartz, agate, amethyst or other crystals.

Elon Musk follows a five-step decision-making process when simplifying technology

He begins by determining whether how something has been previously done is—in his words—"dumb," or if a certain feature should even exist, let alone be optimized. This first principles method has helped him develop some of the most valuable companies in the world.

Geothermal power can reduce the dangerous mining of rare earth elements

Geothermal brines—mineral-rich underground fluids extracted for use in geothermal plants—contain small concentrations of REEs that can be recovered after energy generation. Although researchers suggest that this retrieval requires complex extraction methods at a significant scale to account for high flow rates, the chemical processes also occur in traditional REE processing.

Diatomite, a sedimentary rock used as a filtration material in beer, wine, swimming pool water, motor oil, and pharmaceuticals, is formed from the fossilized shells of diatoms, a type of algae.

IBM Quantum’s dilution refrigerators keep quantum processors colder than space

In IBM’s quantum lab, quantum processors are kept at a temperature of 15 millikelvin using dilution refrigerators. These refrigerators use nested thermal layers, cryogens like liquid nitrogen and helium, and powerful compressors to maintain the ultra-cold temperatures required for qubit stability and performance.

Data centers can be kept cool by circulating fluid over plates atop high-temperature components or by submerging equipment in non-corrosive oil that does not conduct electricity.

Sand 'batteries' can store excess electricity from the power grid as thermal energy

Energy collected from solar or wind power is used to heat insulated silos full of sand to temperatures as high as 450 degrees Celsius (842 degrees Fahrenheit), which can be retained for long periods. These thermal energy storage systems can be designed to boil water and generate electricity when needed.

Watch Apple Watch cases be 3D printed from titanium powder

Apple Watch Ultra 3 cases are 3D printed entirely from recycled, aerospace-grade titanium powder using lasers to fuse particles. Over 400 metric tons of raw titanium were saved in 2025, with two watches fabricated from the same amount of raw material that would have previously been used to make one.

Before Silicon Valley became the largest tech hub in the world, it was an agricultural area known for its flowers and fruit

It was called the “Valley of Heart’s Delight.” This video by Vox explains how the area went from growing prunes to producing computer chips. It also explains how Stanford University had a big impact on the area’s development.

Most of the critical mineral supply needed for US data centers is imported

The country with the most data centers relies on other nations for about 80% of the rare earth elements needed for magnetic materials in storage drives, 64% of the silver and 85% of the platinum it uses for electrical circuitry, and about half the aluminum and copper used in heat sinks that dissipate thermal energy from electronic components.

The top 100 companies in Silicon Valley

Silicon Valley has pumped out some of the biggest companies in the world, including Apple, Meta, and Google. Thousands of companies operate in the area, ranging from valuations in the trillions to startups only worth thousands.

Watch a microscopic tour of an Intel i486 microprocessor

Released in 1989 for $950, the chip contained over a million transistors on a piece of silicon the size of a postage stamp, much less packed than today’s chips. The layering of components makes the chip resemble a network of structures—not unlike a city—when zoomed in.

The new phenomenon of 15-minute lab-grown diamonds

In 2024, scientists developed a groundbreaking method to create diamonds at normal room temperature and pressure. This efficient and simple process contrasts with the traditional high-pressure, high-temperature method. While limitations still exist, such as minuscule sizes, this discovery moves us toward an exciting new era in diamond synthesis. Check out the article for further information about how diamonds are made.