Microchip fabricators create light by heating tin droplets to over 220,000 Kelvin

Lasers help build the layers of circuit components in microchips

During the photolithography process, light is projected through a blueprint onto a light-sensitive chemical layer on silicon wafers, etching patterns that become transistors through a series of successive reactions. These processes require significant electricity, as only about 2% of photons reach the wafer.

Within fabrication plants, it takes about three months to manufacture hundreds of microchips from a single wafer of pure silicon using light and significant quantities of electricity, water, and hazardous chemicals.

Photolithography etches circuit components into a semiconductor wafer

A high-energy laser is fired at molten tin droplets, turning them into plasma that releases the ultraviolet light needed to burn the wafer's photoresist layer. A mask controls what parts of the wafer are etched for subsequent chemical processing.

Some materials can absorb low-energy light and emit high-energy radiation

Through anti-Stokes cooling, incoming energy is combined with vibrations in a material's crystal lattice to produce a net reduction in its temperature. Using this effect, lasers can be directed at microchip hot spots to help keep data centers cool.

Watch a tour of an integrated circuit fabrication plant

Explore the protocols in place to ensure clean rooms have no dust to jeopardize the integrity of silicon wafers as they are transformed into working microchips. Layering, photolithography, etching, and chemical vapor deposition are shown alongside digital visualizations.

Chip-based 3D printers can be pocket-sized and involve no moving parts

Researchers have demonstrated a proof-of-concept version of a chip-based 3D printer that emits visible light onto light-sensitive resin to construct solid shapes. The technology may provide a portable, low-cost solution for future, small-scale fabrication needs.

Silicon must be 99.9999999% pure to be used in creating microchips

After the mined quartz is processed in an electric-arc furnace to remove oxygen from the silica, it undergoes the Siemens process, where it is bathed in hydrochloric acid. The liquid produced in the reaction undergoes multiple distillations to produce ultra-pure silicon in the end.

Through sonoluminescence, concentrated sound waves can produce short, high-intensity flashes of light by rapidly collapsing microscopic bubbles to temperatures up to twice that of the sun's surface.

Photonic integrated circuits use light instead of electrons within circuit components

Instead of processing electric signals, photons in the visible and near-infrared serve as optical signals between chips made of electro-optical crystals. PICs can enable lower power consumption and heat generation by eliminating the friction from electrons moving along wires.

Synthetic diamonds may be used to cool microchips

The strong carbon bonds in diamonds efficiently carry vibrations, allowing them to conduct heat several times faster than copper, a metal commonly used in heat sinks. AI and high-performance computing have pushed researchers to investigate alternative materials for cooling solutions.

Stereolithography uses light to fabricate objects in layers via chemical reactions

Specific locations in a tank of light-sensitive liquid resin are exposed to projected light, causing them to cure onto a build platform. The resulting cross-section of hardened plastic is moved slightly away from the light source, exposing it to resin once more, and the process repeats to produce successive layers.

Fiber lasers used for metal engravings can’t burn your skin

These devices use diodes and mirrors to create pulses of light that vaporize metal in billionths of a second, though at wavelengths that cannot react with organic material. Pulse width, power, and speed adjustments can produce white, black, and even colored patterns through controlled heat reactions.

Random lasers can be created from biomaterials, such as peanuts and birch leaves

Rather than creating a narrow beam of light via amplification in an optical cavity, the random laser produces a red glow by scattering photons created in the natural pores of a peanut kernel after it has been injected with a solution of light-generating carbon dots derived from birch leaves.

Scientists can create movies of atomic and molecular phenomena using X-ray free-electron lasers, in which images are produced by matter being struck by high-intensity light created by accelerating electrons.

In an X-ray free-electron laser, electromagnetic fields are used to accelerate and move electrons in wiggling patterns, causing them to emit synchronized, high-energy X-rays. This resulting light beam can strike targets up to 120 times per second to create movies of changing molecular structures and phenomena.

How to cook food with lasers

Creative Machines Lab at Columbia Engineering have developed a system of software-controlled lasers to cook food with precision, retain moisture with the final-cooked product, brown food within its original packaging, and create an entirely new meal creation process for a consumer. Watch this three-minute video to see for yourself.

Lasers can be used to reduce the motion of atoms because particles of light—photons—can collide with particles of matter, as billiard balls do, to slow them down.

Lichtenberg figures capture lightning-like patterns within insulators

When high-energy electrons from particle accelerators are fired into materials like acrylic, they form a charged plane before discharging into scarred patterns within the material. By evenly charging a cylindrical bottle through rotation during the irradiation process, a 3D figure of lightning in a bottle can be created.

Laser-etched electric charges guide toner during laser printing

When sending a print job, the file data generates an image that a laser maps positively charged regions onto a drum separately for each color toner. Once the negatively charged toner is applied where it was electrically attracted, heat and pressure fuse it onto the paper.

Glass can be endlessly recycled without losing quality

Sand from specialized mines is thoroughly cleaned and melted at more than 1,600 degrees Celsius before being poured onto liquid tin and evenly spread out to form glass sheets. Some factories are designed to reprocess 100% of glass scraps created when cutting glass with diamond-tipped blades or lasers.

As of 2023, the world's smallest particle accelerator is smaller than a penny

The prototype is an example of a photonic accelerator, which utilizes tiny lasers to accelerate electrons rather than relying on oscillating electromagnetic fields to move them. It can deliver about 1 electron per second with energies equivalent to those found in cathode-ray tube televisions.

There is a limit to how small transistors can become because they rely on being able to allow or block the flow of electrons, but quantum effects allow electrons to leak through these barriers, generating heat, current loss, and potential data errors.

Stimulating electrons to emit identical photons produces lasers

This effect was predicted by Albert Einstein in 1917, and requires all excited electrons in a material to exist in the same excited metastable state within their atoms. Pumping all atoms through the same mechanism, such as electricity or flash lamps, can create this environment.

Particle detection has evolved from cloud and bubble chambers to digital 3D displays

As invisible particles passed through cloud and bubble chambers, they disrupted supersaturated vapor and superheated liquid, respectively, creating trails that served as proxies for cosmic rays. The transition from photographed events to digital sensors enhanced data collection and accuracy.

Since computers rely on the distribution of electrons in microchips to represent binary code, cosmic rays and ionizing radiation from radioactive elements can introduce software errors by detaching electrons from atoms.

Chromium contaminants in a ruby crystal gave the world's first laser its red color

The red light originates from a long-lasting excited electron state in the element's atomic structure. The brittle gray metal has historically been used in pigment production, the manufacturing of rust-resistant stainless steel, and the creation of durable coatings with long-lasting shine for metals, wood, and leather.

Semiconductor chips are electronic devices that store and process information

They can contain billions of microscopic switches on a chip smaller than a fingernail. An article provides a quick overview of how the devices work and how they’ve provided the backbone of the computer age.

Particle accelerators propel matter toward small targets at high speed

Devices like cathode-ray tube televisions were once basic particle accelerators, but modern ones, such as the Large Hadron Collider, use massive magnetic fields and circular tunnels to achieve energies high enough to recreate the conditions just after the big bang.

Blacklights can illuminate certain biological materials, including blood, teeth, and fingernails, because they contain fluorophores—molecules that visibly glow immediately after exposure to higher-energy light.

Watch lightning strike a building at 40,000 frames per second

When the built-up layer of negative charge at the bottom of clouds is sufficiently high, a network of charge filaments will emerge. If one of the filaments meets a rising strand of positively charged particles, a highly conductive path forms, and charges across all filaments move to the path, generating lightning

The weakest form of light that is dangerous to humans is ultraviolet

Unlike radio waves, microwave, infrared, and visible light, UV light can produce chemical changes, such as curing adhesives and resins, causing substances to fluoresce, and destroying the genetic material of microorganisms. This makes UV light useful for sterilization, forensics, and quickly drying nail polish.

Glowing chemicals allow scientists to read DNA like a barcode

The process of determining the order of nitrogenous bases in DNA involves first cutting the DNA into fragments, which are duplicated multiple times using bacteria. Fluorescently labeled terminator bases are added to fragments, which are sorted by length and read via laser to reconstruct the sequence.

Scientists have diverted the path of lightning using lasers

A proof of concept for a laser protection system, which could be used to protect launchpads and airports in the future, was conducted on the Säntis mountain in northeastern Switzerland. Rapid laser pulses heated air molecules, creating a more conductive, 50-meter (164-foot) path for the electrical discharge to travel through.

Laser technology powers communication, medical and manufacturing tools

Lasers are used when scanning groceries, printing documents or undergoing cosmetic procedures to enhance efficiency, precision and accuracy. Missile defense, targeting and optical communication systems have made using laser technology habitual in the military.

Holograms are produced by shining light through recordings of interference patterns

When one half of a split laser beam that was reflected off the surface of an object recombines with its other, unreflected half, the two produce an interference pattern that becomes etched onto holographic film. When light shines through the back of the film, it reacts with the pattern to create the reflected light, projecting the original object.

Microchips in payment cards improve security by generating unique transaction codes

Magnetic strips store unchanging data that is easily cloned, but microchips act as miniature computers that encrypt sensitive data. They also resist fraud by creating data unique to each transaction, preventing duplication.

Some graphics processing units advertised under different product names, such as Nvidia's RTX 5070-Ti and RTX 5080, are identically manufactured microchips with different defect counts.

Dilution fridges create the colder-than-space environments needed for quantum computers by successively lowering temperatures across layers plated with gold, which reduces heat transfer via radiation and gives them a chandelier-like appearance.

Scientific applications of bubbles include logic gates, laser production, and medical imaging

Microbubbles of nonreactive gas can be administered to improve the reflection of sound waves and the resulting imaging during an ultrasound. Bouncing light waves within a bubble can stimulate emission of light from a trapped chemical, just as occurs within a laser, and bubbles can act as valves that control the flow and reaction rates in microfluidic systems.

Data centers can be kept cool by circulating fluid over plates atop high-temperature components or by submerging equipment in non-corrosive oil that does not conduct electricity.

Flexible integrated circuits can be built from carbon nanotubes and elastic materials

Stanford researchers arranged the nanotubes in fishnet-like networks that allow deformation without loss of function. The stretchable ICs have been shown to power micro-LED displays and may be used in smart clothing.

Solar panel manufacturing begins with silicon extracted from sand

The silicon is purified and shaped into wafers less than 0.2 millimeters thick, coated and connected through a criss-cross pattern of narrow and wider metal, followed by multiple rounds of lamination before bonding to a weatherproof panel.

Microreactors are 100 to 1,000 times smaller than traditional nuclear reactors but still generate thermal energy for heating or electricity by splitting atomic nuclei.

Bright blue fireworks are the most difficult color to create

Copper chloride emits blue light when heated, but breaks down at the temperatures created when fireworks explode. Pyrotechnicians continue to search for an ideal mixture that provides a temperature high enough for copper chloride to shine brightly without being destroyed.

Lasers, semiconductors, medical imaging, and atomic clocks rely on quantum mechanics

Semiconductors, crucial in electronics, operate based on quantum superposition. Lasers use stimulated emission, a quantum process, and MRI machines leverage the quantum spin of hydrogen atoms for imaging. Atomic clocks measure time with unprecedented precision using quantum transitions.

'Magic ink' is redefining the tattoo

One University of Colorado professor has developed an ink that can be "turned on" with exposure to UV light, and "turned off" with sunlight. While the ink could help those who want to hide their body art from family members or coworkers, there are potential uses for medical procedures.

Cathode-ray tube televisions are examples of electron accelerators

CRT TVs work by converting electricity into heat, which causes electrons to be emitted from the rear of the device in three beams responsible for the colors red, green, and blue. Electromagnets direct electrons to phosphor molecules on the screen, which emit light and illuminate the pixels.

Mosquito necroprinting uses an insect's mouthpart as the printer nozzle

Mosquitoes are abundant, and their nozzles are 32-100 times cheaper to harvest than to create from scratch out of metal or glass. By coating the organic nozzle to increase its strength, researchers are employing necroprinting to create tiny structures at better resolutions than commercial alternatives.

A nuclear reactor's characteristic blue light is produced from superluminal particles

When light travels through water, its effective speed is 25% lower than its speed in a vacuum. Just as sound waves bunch up and produce a sonic boom when objects move faster than the speed of sound, particles moving faster than this reduced speed generate a shock wave of light, visible as a blue hue.

Water vapor is used to manage heat in high-end smartphones

While smartphones have traditionally been cooled using a highly conductive plate that dissipates heat from the chip, vapor chambers offer a higher heat-removal capacity. This technology has been utilized in laptops for decades to absorb heat by cycling a fluid between liquid and gaseous phases.

Solid neon mirrors help trap single electrons to create stable quantum bits

Researchers created this new unit of information for a quantum computer by trapping a single electron near the surface of solid neon. The electron was held in its quantum state by attraction to its mirror image.