Sony set the standard for cylinder-shaped batteries when it repurposed manufacturing equipment used to make rolls of magnetic recording tape.

Legacy electronics have prevented significant advancements in alkaline batteries

While lithium-ion batteries have increased in energy density multiple times since their commercialization in 1991 and can be sized to various capacities by connecting numerous electrochemical cells, disposable alkaline batteries have been forced to maintain their 1.5-volt standard and form factors for compatibility with existing devices.

During manufacturing, lithium-ion and alkaline batteries are tested for short-circuiting

Lithium-ion batteries are made by manufacturing anodes, cathodes, and electrolytes via chemical processes, assembling these components into cells, and enclosing multiple interconnected cells within a protective casing. Disposable alkaline battery production involves filling steel containers with preforms—rings of powdered cathode material—paper-based separators, electrolyte solution, and an anode gel.

The first lithium-ion battery was invented at ExxonMobil

Initially a side project that became a priority due to the 1973 oil crisis, the battery's flammability risks and manufacturing challenges, along with the waning crisis, led the company to shut down its battery program. Other researchers would gradually improve upon published prototype designs in the next decade.

Watch a tour of a battery manufacturing gigafactory

Inside Contemporary Amperex Technology Limited's facility, China's largest EV battery manufacturer uses slurry mixing, "jelly rolling," electrolyte injection, and other techniques and equipment to transform raw metals such as lithium and magnesium into approximately 2.2 million electrochemical cells daily.

The 2019 Nobel Prize in Chemistry was awarded for lithium-ion battery development

Stanley Whittingham developed the first functional lithium battery in the early 1970s, while John Goodenough doubled its electrical potential in 1980 by replacing the cathode, thereby enhancing its commercial viability. Five years later, Akira Yoshino developed an anode using carbon material, reducing the risk of flammability.

Lithium-ion batteries are the standard for rechargeable devices

The costly setup of new mining operations and challenges with recycling amid growing demand have led researchers to search for alternatives, including sodium-ion, solid-state, and lithium-sulphur batteries, despite challenges with scalability.

As of 2022, only about 5% of lithium-ion batteries are recycled globally

Traditional recycling methods have been inadequate for lithium batteries, prompting manufacturers to explore more sustainable battery designs, alongside robotic disassembly and ultrasonic techniques to improve recycling rates. Studies have shown that mining for new lithium requires significantly more water and energy than recycling and results in declining vegetation near mines.

Visualize the minerals used in a lithium-ion battery

The lithium cathode includes nickel to increase energy storage per unit volume, as well as cobalt and manganese as stabilizing agents. Anodes are composed entirely of graphite, with aluminum and copper composing the current collectors for the cathode and anode, respectively. The battery is enclosed in a steel casing.

The benefits of 3D printing batteries, from safety to sustainability

Rather than using the liquid electrolyte commonly found in lithium-ion batteries, 3D-printed batteries would use a solid layer, which can be custom-built into different shapes, deliver higher energy density by building thinner layers, and be fabricated with fewer raw materials compared to injection molding.

How to safely dispose of every kind of battery

As lithium-ion batteries have proliferated in phones, e-bikes, power tools, and dozens of other devices, improper disposal has become a leading cause of fires in recycling facilities and garbage trucks. Battery Safety Now partnered with the US Forest Service's Woodsy Owl campaign to provide guidance on how to recycle batteries by type, including locator tools for drop-off sites.

Batteries range in size based on their purpose, cost, and manufacturability

Lead-acid batteries used in combustion vehicles are resilient to temperature extremes, low-cost, and provide high surge current, which is needed for initial ignition. Alkaline batteries, including AA, AAA, and B, have long shelf lives and supply the low, steady power required for electronics with minimal demand fluctuations.

Watch how metals are extracted from rechargeable devices during recycling

Recyclable batteries found in cars, phones, power tools, and other electronics contain lithium, cobalt, nickel, and other precious metals, whose reuse generates 70% fewer emissions than during their initial mining. Upon shredding these devices, a filter press squeezes the pieces through a proprietary fluid, which separates them for future reuse.

The abundance of raw materials may lead to sodium replacing lithium in batteries

Lower risks of thermal runaway, which can lead to fires and explosions, and less energy capacity loss at low temperatures support the shift. However, sodium's greater weight and lower energy density compared to lithium have made it best suited for stationary storage applications. (Some readers may experience a paywall.)

Lithium can store and deliver substantial energy for its cost and weight

When exploring which compounds would be best suited for batteries, scientists sought elements that were relatively inexpensive to mine, readily available, and that provided high energy density—how much chemical energy an element could store for its size. Lithium-ion batteries provide these benefits and discharge at very low rates when unused.

From 1991 to 2024, lithium-ion battery cell prices have fallen by 99%

The decrease from about $10,000 to $50 per kilowatt-hour has been driven by innovations in battery chemistry, improvements in manufacturing and supply chains, and increases in global cumulative production, which have caused average price declines of 19% each time it has doubled.

Growing EV adoption requires battery management infrastructure

Despite rechargeable batteries' limited life cycle, companies like Spiers New Technologies have developed methods to repair, refurbish, repurpose and recycle these components to minimize environmental waste, lower demand for new critical minerals, and increase electric vehicle lifetimes.

Solid-state batteries substitute the fluid electrolyte layer with a solid

The non-flammable solid greatly reduces the risk of fire and explosion, as well as the release of toxic gases via leaks in the existing sulfide-based systems. These batteries use garnet-type solid electrolytes, which provide high ionic conductivity and chemical stability but require temperatures above 1,000 degrees Celsius (1,800 degrees Fahrenheit) for fabrication.

Benjamin Franklin described a series of static electricity storage jars as 'batteries'

Discovered over 50 years before the first electrochemical cell was invented, Leyden jars stored electric charge between the metals inside and outside a liquid-filled container. Franklin was the first to use the term "battery" in an electrical sense, though his multiple-jar device—lacking chemical reactions—was actually a series of capacitors.

The widespread need for rechargeable batteries has fueled surging lithium demand

As of 2025, the average person uses 27 times more mined lithium than they did in the 1990s, with the US ranking second globally in consumption despite producing less than 1% of global supply. However, potential alternative materials and boom-and-bust cycles have challenged the profitability of mines and future demand for the mineral.

The world's largest lemon battery was made from nearly 3,000 lemons

By connecting lemons with a piece of zinc on one side and a piece of copper on the other, a team from the Royal Society of Chemistry created a fruit battery with a capacity of 2,307.8 volts.

Nuclear batteries generate electrical currents using radioactive materials

Rather than using electrochemical reactions to produce the electrons that flow through a circuit, isotopes like nickel-63 undergo beta decay—emitting electrons—which a semiconducting material can absorb to establish a charge imbalance that generates current. Such batteries could provide low-power energy for decades.

Retrospekt is one of many companies making money by flipping old, fan-favorite technology like Polaroids, cassette tapes, and Tamagotchis.

How lithium has become one of the world's most important elements

Lithium is the driving force behind electric vehicles as the key element in the lithium-ion batteries that power the cars. But as demand for EVs rises, will global lithium supply keep pace with demand? This report projects demand will reach up to four million metric tons of the mineral compound containing lithium by 2030, with batteries accounting for 95% of end-use applications.

Genetically modified viruses can help construct battery electrodes

MIT scientists' modifications caused the viruses to attract conductive materials, such as gold ions, which the viruses self-assembled into nanowires that could be used in batteries. These components allow batteries to be thinner and flexible enough to be constructed into new shapes.

The first practical silicon solar cell was developed at Bell Labs

In 1953, scientists at Bell Labs attempted to develop a power source for phone systems in remote locations, as the dry battery cells lacked the necessary longevity. They experimented with solar power, but the selenium solar cells of the time were too inefficient, eventually leading to the usage of silicon.

Explore options for recycling batteries

Improper battery disposal can lead to fires and the leaching of harmful chemicals and toxic materials into local soil and water systems. Although many batteries contain metals that can be recycled with less energy than it takes to produce them, variability in regulations across municipalities and states can complicate efforts. (Some readers may experience a paywall.)

View the five most expensive metals used to make batteries

Before 2021, when lithium carbonate became the most expensive metal for use in electric vehicle cathodes, cobalt was the most costly battery metal. Of the top five, copper is the only metal not used in cathodes, arguably the most important part of the battery, which determines performance, longevity, and range.

The first compact cassette tape was introduced at IFA 1963

At IFA 1963 in Berlin, Philips introduced the compact cassette tape. This new standardized audio format replaced bulky reel-to-reel tape and would go on to dominate home recording and music listening for decades.

DNA cassette tapes could store 36,000 terabytes of data

By translating binary code into the base-pair code found in genetic sequences, researchers in China are storing digital data on DNA-coated tapes for compact, durable, and energy-efficient storage. The tapes use a blend of polyester and nylon with barcode patterns for data addressing.

At CES 1996, Panasonic unveiled the first DVD player to the public

This demo disc from Panasonic’s 1996 CES reveal showed audiences how DVDs offered sharper video, interactive menus, and greater storage—introducing a new era in home entertainment.

Gradual chemical build-up reduces the effectiveness of rechargeable batteries

During charge cycles, small chemical deposits gradually form a film on the electrodes where they make contact with the electrolyte, trapping ions that would otherwise facilitate the flow of electricity. Mechanical degradation from electrode wear and electrical shorting from structural instability can also reduce battery capacity.

Electricity is produced when the ends of a battery are connected by a conducting wire, triggering chemical reactions that release the energy stored in chemical bonds.

BYD overcame Tesla via state backing, cheaper cars, and vertical integration

The one-time battery company eclipsed Tesla in total sales in 2024. The Chinese-backed manufacturer targets low- to mid-tier cars and builds 75% of its components in-house. Its cars typically retail at half the cost of similar Tesla models.

The Baghdad battery shows no evidence of use as a battery

The 2,000-year-old clay jar held an iron rod inside a copper cylinder and could have generated electricity if filled with an available electrolyte, such as grape juice. Before the jar was looted during the US invasion of Iraq, preventing further study, experts suggested it most likely housed scrolls.

The gradual loss of capacity in rechargeable batteries can be delayed by avoiding overnight charging, charging to 100%, fast charging, and exposing your device to excessive heat.

CES debuted in 1967 amid a wave of miniaturization in at-home electronics

The rapid development of integrated circuits—the basis of computing power—in the 1960s catalyzed an industrial shift toward miniature devices, including pocket transistor radios, smaller TVs, and more. This first consumer electronics trade show (with a slate of 117 exhibitors and 17,000 attendees) sought to make everyday electronics accessible and portable. See a timeline of early consumer tech with photos.

Solar panel manufacturing begins with silicon extracted from sand

The silicon is purified and shaped into wafers less than 0.2 millimeters thick, coated and connected through a criss-cross pattern of narrow and wider metal, followed by multiple rounds of lamination before bonding to a weatherproof panel.

As of 2025, most EV batteries retain 95% or more of their range after three years

Data from over 30,000 electric vehicles shows that their batteries are lasting much longer than initially projected, which researchers suggest is due to improved battery management systems and real-world use often being less rigorous than high-performance testing. Cars with 150,000 miles or more that have not had a battery replacement retain at least 83% of their original range.

Laser disc technology stores binary data in etched pits and lands

The pits are dips in the LaserDisc, CD, DVD, or Blu-ray surface that do not reflect the laser from the optical drive back to the photoelectric cell, resulting in a coded zero. Lands are reflective plateaus on the surface that code for a one.

Thermal runaway reactions can cause batteries to catch fire or explode

If a lithium-ion battery is heated, punctured, crushed, or short-circuits due to manufacturing flaws or degradation, the cathode and anode can make contact without the resistance provided by a circuit. The ensuing spike in chemical reactions increases the temperature and can release oxygen, initiating and intensifying burning of the battery's interior.

A pair of engineers began Tesla to prove the viability of electric vehicles

Martin Eberhard and Marc Tarpenning sought to design a high-end electric sports car for environmentally motivated, affluent buyers. The Tesla Roadster would be the first highway-legal car to use lithium-ion batteries.

Chile, Argentina, and Bolivia hold more than 75% of the world’s supply of lithium

Despite the dependence of phones, laptops, electric cars, and other technologies on the soft, silvery-white metal for their batteries, residents of the Lithium Triangle have not seen the benefits of investments into mining this critical mineral, and have instead faced water shortages and pollution.

Before 1932, when particle accelerators were first used for nuclear research, scientists relied on naturally radioactive substances to advance their understanding of the atomic nucleus.

See a gallery of the early years of CES

This gallery showcases rare photos from the early decades of CES, featuring early personal computers and the first handheld cassette players. See how the world’s biggest tech show began and grew.

Accidental ingestion of batteries can be life-threatening

Tissue in the body can serve as a circuit path between the anode and cathode of a battery, resulting in electrical burns and gradual tissue erosion. Stomach acid can corrode a battery and cause its toxic contents to leak, making a person sick. Batteries for internal use, such as in pacemakers, require special designs.

A battery management system determines the displayed battery percentage

The software in modern devices provides values by combining estimates based on voltage—akin to knowing how much air is left in a tire based on the pressure of the escaping air—and coulomb counting, where the rate of electrical current is calibrated to the ratio of remaining charge to full capacity.

Over-the-air updates, pioneered by Tesla, have become the industry standard

Tesla's innovative direct-to-consumer sales model and online ordering system changed car-buying, and the Model S, which had a 200-mile range, forced other automakers to enhance their EV offerings and rethink vehicle design.

How Faber-Castell makes pencils

One of the world's oldest industrial companies, Faber-Castell produces over 2 billion pencils a year, among many other staple products. In this quick video, watch the company's well-tried process for manufacturing the essential utensil, from mixing the graphite and clay to milling the wood of the pencils.

Thomas Edison inadvertently spurred the film industry's move to Hollywood

The inventor's patent on the motion picture camera included several stipulations that required independent movie studios to work with Edison's Motion Picture Patents Co., making the East Coast undesirable for aspiring filmmakers.

Ten defining moments at CES through the years

Iconic CES devices like the Apple Newton, CD player, VHS VCR, Sony PlayStation, and Oculus Rift “Crystal Cove” didn’t necessarily seem groundbreaking at the time. Here's a list of some defining moments from the annual show.