Lasers help build the layers of circuit components in microchips

Photolithography etches circuit components into a semiconductor wafer

A high-energy laser is fired at molten tin droplets, turning them into plasma that releases the ultraviolet light needed to burn the wafer's photoresist layer. A mask controls what parts of the wafer are etched for subsequent chemical processing.

Within fabrication plants, it takes about three months to manufacture hundreds of microchips from a single wafer of pure silicon using light and significant quantities of electricity, water, and hazardous chemicals.

Microchip fabricators create light by heating tin droplets to over 220,000 Kelvin

Every second, lasers strike 50,000 droplets moving at 250 kilometers (155 miles) per hour, vaporizing the tin in supernova-like miniature explosions that produce ultraviolet light. Knowing this light will spread via diffraction as it passes through a filter during manufacturing, designers reverse-engineer the filter design based on the required final microchip pattern.

Laser technology powers communication, medical and manufacturing tools

Lasers are used when scanning groceries, printing documents or undergoing cosmetic procedures to enhance efficiency, precision and accuracy. Missile defense, targeting and optical communication systems have made using laser technology habitual in the military.

Some materials can absorb low-energy light and emit high-energy radiation

Through anti-Stokes cooling, incoming energy is combined with vibrations in a material's crystal lattice to produce a net reduction in its temperature. Using this effect, lasers can be directed at microchip hot spots to help keep data centers cool.

Watch a tour of an integrated circuit fabrication plant

Explore the protocols in place to ensure clean rooms have no dust to jeopardize the integrity of silicon wafers as they are transformed into working microchips. Layering, photolithography, etching, and chemical vapor deposition are shown alongside digital visualizations.

Photonic integrated circuits use light instead of electrons within circuit components

Instead of processing electric signals, photons in the visible and near-infrared serve as optical signals between chips made of electro-optical crystals. PICs can enable lower power consumption and heat generation by eliminating the friction from electrons moving along wires.

Laser-etched electric charges guide toner during laser printing

When sending a print job, the file data generates an image that a laser maps positively charged regions onto a drum separately for each color toner. Once the negatively charged toner is applied where it was electrically attracted, heat and pressure fuse it onto the paper.

Lasers, semiconductors, medical imaging, and atomic clocks rely on quantum mechanics

Semiconductors, crucial in electronics, operate based on quantum superposition. Lasers use stimulated emission, a quantum process, and MRI machines leverage the quantum spin of hydrogen atoms for imaging. Atomic clocks measure time with unprecedented precision using quantum transitions.

Stereolithography uses light to fabricate objects in layers via chemical reactions

Specific locations in a tank of light-sensitive liquid resin are exposed to projected light, causing them to cure onto a build platform. The resulting cross-section of hardened plastic is moved slightly away from the light source, exposing it to resin once more, and the process repeats to produce successive layers.

There is a limit to how small transistors can become because they rely on being able to allow or block the flow of electrons, but quantum effects allow electrons to leak through these barriers, generating heat, current loss, and potential data errors.

Semiconductor chips are electronic devices that store and process information

They can contain billions of microscopic switches on a chip smaller than a fingernail. An article provides a quick overview of how the devices work and how they’ve provided the backbone of the computer age.

Stimulating electrons to emit identical photons produces lasers

This effect was predicted by Albert Einstein in 1917, and requires all excited electrons in a material to exist in the same excited metastable state within their atoms. Pumping all atoms through the same mechanism, such as electricity or flash lamps, can create this environment.

Chip-based 3D printers can be pocket-sized and involve no moving parts

Researchers have demonstrated a proof-of-concept version of a chip-based 3D printer that emits visible light onto light-sensitive resin to construct solid shapes. The technology may provide a portable, low-cost solution for future, small-scale fabrication needs.

Transistors are the foundational components of integrated circuits and microchips and manage the processing of electronic signals by controlling the flow of electricity.

Silicon must be 99.9999999% pure to be used in creating microchips

After the mined quartz is processed in an electric-arc furnace to remove oxygen from the silica, it undergoes the Siemens process, where it is bathed in hydrochloric acid. The liquid produced in the reaction undergoes multiple distillations to produce ultra-pure silicon in the end.

Scientists have diverted the path of lightning using lasers

A proof of concept for a laser protection system, which could be used to protect launchpads and airports in the future, was conducted on the Säntis mountain in northeastern Switzerland. Rapid laser pulses heated air molecules, creating a more conductive, 50-meter (164-foot) path for the electrical discharge to travel through.

Laser disc technology stores binary data in etched pits and lands

The pits are dips in the LaserDisc, CD, DVD, or Blu-ray surface that do not reflect the laser from the optical drive back to the photoelectric cell, resulting in a coded zero. Lands are reflective plateaus on the surface that code for a one.

Lasers can be used to reduce the motion of atoms because particles of light—photons—can collide with particles of matter, as billiard balls do, to slow them down.

Fiber lasers used for metal engravings can’t burn your skin

These devices use diodes and mirrors to create pulses of light that vaporize metal in billionths of a second, though at wavelengths that cannot react with organic material. Pulse width, power, and speed adjustments can produce white, black, and even colored patterns through controlled heat reactions.

During LASIK surgery, a laser removes microscopic amounts of tissue from the cornea

Before surgery, a patient’s vision needs are incorporated with measurements and mapping of their eye’s surface to identify corrections to refractive errors. This ensures light entering the eye correctly focuses onto the retina to produce a clear image.

Random lasers can be created from biomaterials, such as peanuts and birch leaves

Rather than creating a narrow beam of light via amplification in an optical cavity, the random laser produces a red glow by scattering photons created in the natural pores of a peanut kernel after it has been injected with a solution of light-generating carbon dots derived from birch leaves.

How to cook food with lasers

Creative Machines Lab at Columbia Engineering have developed a system of software-controlled lasers to cook food with precision, retain moisture with the final-cooked product, brown food within its original packaging, and create an entirely new meal creation process for a consumer. Watch this three-minute video to see for yourself.

As of 2023, the world's smallest particle accelerator is smaller than a penny

The prototype is an example of a photonic accelerator, which utilizes tiny lasers to accelerate electrons rather than relying on oscillating electromagnetic fields to move them. It can deliver about 1 electron per second with energies equivalent to those found in cathode-ray tube televisions.

The origin of LASIK eye surgery, from a lab incident to federal funding and widespread use

After a University of Michigan engineering student suffered retinal burns from an ultrashort pulse laser, researchers realized it could be used to reshape the cornea and improve a person's vision with greater precision than a scalpel and earlier laser technologies. Agencies, including the National Science Foundation, the National Institutes of Health, and the Department of Energy, provided funding to develop and commercialize the procedure.

A simple explanation of semiconductors

Semiconductor chips are electronic devices that store and process information. Today they can contain billions of microscopic switches on a chip smaller than a fingernail. The article provides a quick overview of how the devices work and how they've provided the backbone of the computer age.

An integrated circuit combines major circuit components onto a single device

Before 1958, these components were fabricated separately before manual assembly, introducing human error, delays, and higher costs. The invention of the IC laid the foundation for automated manufacturing, miniaturization, and improvements to speed and energy efficiency.

How lasers have become a go-to in archaeology

Archaeological teams now have another item to pack with their trowels: Lasers. Researchers' approach to unsurveyed land has been transformed by light detection and ranging technology. LiDAR has helped archaeologists break new ground and uncover...

Lasers are classified based on their gain medium and mode of emission

All lasers possess a material whose atoms must be energized by a power source, such as electricity or chemical reactions. Different media will produce different colors of light through a cascade of emissions resulting from an initial stimulated emission.

Since computers rely on the distribution of electrons in microchips to represent binary code, cosmic rays and ionizing radiation from radioactive elements can introduce software errors by detaching electrons from atoms.

How helium greatly improves the efficiency of barcode-scanning lasers

Rather than directly energizing neon atoms, electrical discharge at lower, more practical power levels can excite helium atoms to energy levels nearly equal to those in neon atoms. Within a helium-neon laser, these gases are present in a 10-to-1 ratio, enabling helium to efficiently transfer energy to neon, which is then discharged as red light.

Holograms are produced by shining light through recordings of interference patterns

When one half of a split laser beam that was reflected off the surface of an object recombines with its other, unreflected half, the two produce an interference pattern that becomes etched onto holographic film. When light shines through the back of the film, it reacts with the pattern to create the reflected light, projecting the original object.

Scientists can create movies of atomic and molecular phenomena using X-ray free-electron lasers, in which images are produced by matter being struck by high-intensity light created by accelerating electrons.

In an X-ray free-electron laser, electromagnetic fields are used to accelerate and move electrons in wiggling patterns, causing them to emit synchronized, high-energy X-rays. This resulting light beam can strike targets up to 120 times per second to create movies of changing molecular structures and phenomena.

Solar panel manufacturing begins with silicon extracted from sand

The silicon is purified and shaped into wafers less than 0.2 millimeters thick, coated and connected through a criss-cross pattern of narrow and wider metal, followed by multiple rounds of lamination before bonding to a weatherproof panel.

Lasers have been used to create natural adhesives for paper

German researchers at four Fraunhofer institutes have developed a method to seal paper packaging using a carbon monoxide laser. Without the need for glue or plastic adhesives, the Papure project is expected to improve the recyclability of paper. (Some readers may experience a paywall.)

Lichtenberg figures capture lightning-like patterns within insulators

When high-energy electrons from particle accelerators are fired into materials like acrylic, they form a charged plane before discharging into scarred patterns within the material. By evenly charging a cylindrical bottle through rotation during the irradiation process, a 3D figure of lightning in a bottle can be created.

Transistors in traditional computers are physically limited to atomic scales

As computer parts shrink, transistors—tiny switches that control the path of electrical signals—become obsolete because electrons can quantum tunnel through switch barriers. This makes quantum computers, which take advantage of quantum effects, an enticing alternative.

Self-driving car companies like Waymo use LiDAR technology for navigation, which constructs 3D maps of a car's surroundings by emitting light pulses in all directions.

Synthetic diamonds may be used to cool microchips

The strong carbon bonds in diamonds efficiently carry vibrations, allowing them to conduct heat several times faster than copper, a metal commonly used in heat sinks. AI and high-performance computing have pushed researchers to investigate alternative materials for cooling solutions.

A laser energy system has allowed scientists to achieve fusion ignition

In 2022, scientists used lasers to create a powerful implosion that bound hydrogen isotopes together, releasing more energy than was input into the system. Research is ongoing to achieve this self-sustaining reaction with larger yields and energy gains.

Photons emitted via stimulated emission have identical characteristics

When confined to a pair of mirrors, a single photon passing a region of population-inverted atoms can produce a chain reaction of monochromatic light. This chain reaction amplifies the initial photon, from which lasers get their name: light amplification by stimulated emission of radiation.

Solar sails use light as a means of propulsion

Photons possess momentum and can transfer it to objects they strike or bounce off, imparting radiative pressure, or a light-based force over a small surface area. Lasers fired at observational equipment with specially designed sails can theoretically use this mechanism to accelerate up to 20% the speed of light.

In the photovoltaic effect, light generates electricity by creating a charge imbalance after knocking electrons out of atoms in the semiconducting materials of solar cells.

Some graphics processing units advertised under different product names, such as Nvidia's RTX 5070-Ti and RTX 5080, are identically manufactured microchips with different defect counts.

Scientific applications of bubbles include logic gates, laser production, and medical imaging

Microbubbles of nonreactive gas can be administered to improve the reflection of sound waves and the resulting imaging during an ultrasound. Bouncing light waves within a bubble can stimulate emission of light from a trapped chemical, just as occurs within a laser, and bubbles can act as valves that control the flow and reaction rates in microfluidic systems.

Chromium contaminants in a ruby crystal gave the world's first laser its red color

The red light originates from a long-lasting excited electron state in the element's atomic structure. The brittle gray metal has historically been used in pigment production, the manufacturing of rust-resistant stainless steel, and the creation of durable coatings with long-lasting shine for metals, wood, and leather.

Removal of different color tattoo inks may require multiple lasers

Light needs to be absorbed by ink particles to break them down into small enough pieces for the immune system to eliminate. Color ink reflects, rather than absorbs, lasers of the same color, while black ink absorbs all colored lasers.

At the Large Hadron Collider, protons are accelerated so close to the speed of light that they would lag behind a laser by just 10 feet after 14 minutes of travel.

NASA purchased about 60% of all integrated circuits from 1961 to 1965

The US government adopted the new technology to support the development of the Apollo Guidance Computer, which would help astronauts fly to the moon. This drove manufacturing up and costs down, setting the stage for the modern computing era.

Glowing chemicals allow scientists to read DNA like a barcode

The process of determining the order of nitrogenous bases in DNA involves first cutting the DNA into fragments, which are duplicated multiple times using bacteria. Fluorescently labeled terminator bases are added to fragments, which are sorted by length and read via laser to reconstruct the sequence.